AkzoNobel, a world leader in paints and coatings, has been at the forefront of sustainability and innovation for over two centuries. Active in more than 150 countries, their products are known for durability and performance, factors which are heavily reliant on rigorous testing standards.
When one of their key UV Accelerated Weathering Testers began to fail, they turned to Thermoline, the exclusive distributor of Q-Lab equipment in Australia and New Zealand. This case study explores the challenges, solutions, and outcomes that emerged from this critical upgrade.
The Challenge
AkzoNobel, faced with an unreliable UV Weathering Tester supplied but not supported by an overseas company, sought to upgrade its testing equipment to avoid costly downtime and ensure continued product quality. The challenge was finding a robust, reliable machine that met its specific testing needs, including compatibility with UVB-313 EL lamps while minimising disruption to its ongoing operations.
Why the Thermoline QUV Accelerated Weathering Tester?
Thermoline, as the trusted distributor of Q-Lab products, recommended the Gen 4 QUV Accelerated Weathering Tester. This advanced model not only supports UVB-313 EL lamps but also offers critical condensation testing capabilities. Its reliability and precision made it the perfect fit for AkzoNobel’s high-stakes testing requirements.
The Problem
AkzoNobel was encountering multiple issues:
- Their existing UV machine required constant repairs, leading to frequent interruptions in testing.
- They needed a new machine compatible with UVB-313 EL lamps to run the necessary accelerated weathering tests.
- They sought to reuse their existing calibration sensors and required confirmation that these would be compatible with the new system.
- Additionally, they needed assistance in the disposal of the outdated machine and smooth setup of the new one.
The Solution
Thermoline addressed these concerns by offering a tailored solution:
- QUV Tester: The recommended tester was equipped to handle UVB-313 EL lamps and condensation testing, as required.
- Calibration Sensor Compatibility: Thermoline confirmed that the original testers calibration device would not be compatible with the new tester. However, calibration is simple using the Universal Calibrator and AUTOCAL system. It takes only minutes and virtually eliminates human error. Universal Calibrator smart sensors are disposable, inexpensive, and replaced yearly.
- End-to-End Service: Thermoline arranged for the old machine’s pickup, provided installation support via a Quick Setup Guide, and offered access to the QUV Virtual Simulator to familiarise AkzoNobel’s team with the new equipment.
- Warranty Benefits: Thermoline ensured that by completing the QUV Commissioning Checklist, AkzoNobel would receive an additional year of warranty, extending the total warranty period to two years.
The Outcome
The upgrade to the QUV Tester delivered significant benefits to AkzoNobel:
- Increased operational efficiency: The new machine eliminated downtime caused by the constant breakdowns of the old equipment, streamlining testing operations.
- Accurate and reliable results: The integration of UVB-313 EL lamps ensured that the new equipment delivered consistent and precise test results, supporting AkzoNobel’s product development goals.
- Future-proof reliability: With a two-year warranty and robust construction, the QUV Tester provided long-term assurance of uninterrupted testing performance.
Conclusion
By upgrading to the QUV Accelerated Weathering Tester, AkzoNobel not only resolved their immediate testing challenges but also ensured their long-term capability to maintain high-quality standards. Thermoline’s expert guidance, combined with Q-Lab’s cutting-edge equipment, allowed AkzoNobel to reinforce its leadership in the global paints and coatings industry. This upgrade underscores their ongoing commitment to innovation, sustainability, and the pursuit of excellence.
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