This limitation created challenges in evaluating the durability of materials and coatings under conditions that better reflect real-world environments. Additionally, aging equipment and inefficiencies in testing operations were beginning to impact productivity, prompting the search for a more versatile and advanced solution.
The Solution: Introducing the Q-FOG Cyclic Corrosion Tester
Following an in-depth evaluation of Chemetall’s requirements, Thermoline recommended the Q-FOG Cyclic Corrosion Tester as a suitable solution. This advanced testing system offered several key advantages:
- Enhanced Testing Capabilities:
The Q-FOG allowed Chemetall to perform a wide range of tests, including continuous salt spray (ASTM B117), Prohesion (ASTM G85), and Copper-Accelerated Acetic Acid Salt Spray (CASS). It could also replicate complex, multi-step cyclic environments combining humidity, salt spray, and dry-off phases. - Operational Efficiency:
The Q-FOG featured a 120L internal solution reservoir, enabling extended testing periods with minimal maintenance. Its rapid temperature change capabilities and user-friendly dual touchscreen interface simplified the operation of even intricate testing cycles. - Scalable Design:
Thermoline supplied the Q-FOG SSP1100, a model specifically selected for its capacity to meet Chemetall’s current and future testing volume demands.
Implementation: Seamless Integration and Support
The implementation of the Q-FOG system was executed with a focus on ensuring minimal disruption to Chemetall’s operations:
- System Selection: Based on Chemetall’s testing specifications and projected needs, the SSP1100 model was chosen to provide sufficient capacity and versatility.
- Installation and Training: Technical support was provided during installation, and the team received comprehensive training to maximize the system’s capabilities.
- Ongoing Support: Thermoline included an extended warranty and established a framework for continued technical assistance to ensure long-term reliability.
Outcomes: Improved Testing Accuracy and Efficiency
The integration of the Q-FOG Cyclic Corrosion Tester delivered measurable improvements to Chemetall’s operations:
- Advanced Testing Performance:
The system’s ability to simulate real-world corrosion conditions allowed for more accurate and reliable evaluation of coatings and materials. - Streamlined Processes:
The intuitive interface and automated testing capabilities reduced the manual workload, enabling Chemetall’s team to focus on product development and analysis. - Future Readiness:
By adopting state-of-the-art equipment, Chemetall positioned itself to meet evolving industry standards and customer requirements with confidence.
Conclusion
The introduction of the Q-FOG Cyclic Corrosion Tester marked a pivotal improvement in Chemetall’s ability to meet modern corrosion testing requirements. This case underscores the importance of adopting advanced, adaptable solutions to maintain excellence in material testing and evaluation.
Chemetall’s investment in this technology reinforces its commitment to innovation and quality in surface treatment solutions.
For more details, explore Thermoline's range of corrosion testing solutions here or complete the enquiry form below.
